Aerotech Fans
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Aerotech Fans
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Engineering answers to the most common questions about industrial ventilation, air handling, and pollution control systems.
In extreme climates where cooling 100% hot outdoor air requires massive chiller tonnage, an enthalpy heat recovery wheel typically recovers 60-80% of the energy. This aggressive reduction in the required cooling load usually results in an ROI (payback period) of 12 to 18 months.
A heavy-duty centrifugal blower must be mechanically decoupled from the rigid ductwork using flexible fire-rated canvas or neoprene connections. Without this isolation, the inherent harmonic vibration of the blower will transmit directly into the sheet metal, turning the entire duct network into a massive acoustic amplifier.
The cyclone body itself has no moving parts and requires no electricity. However, the system requires a high-pressure centrifugal blower to overcome the cyclone's aerodynamic pressure drop (typically 3 to 6 inches of water gauge) and maintain the high-velocity vortex.
Jet fan spacing is determined by the fan's throw distance and thrust rating. Typically, fans are spaced 15 to 25 meters apart in parallel rows, ensuring the aerodynamic throw profile of one fan successfully entrains air and hands it off to the intake zone of the subsequent fan.
Commercial mechanical codes require the exhaust fan and the Make-Up Air (FAU) unit to be electrically interlocked. If the exhaust fan turns on, the MUA must automatically engage to prevent severe building depressurization. If the MUA fails, the exhaust must shut down.
Converting a V-Belt centrifugal blower to a Direct Drive arrangement paired with a Variable Frequency Drive (VFD) is a highly recommended upgrade. It eliminates transmission efficiency losses, removes belt maintenance downtime, and allows for precise infinite tuning of the aerodynamic performance curve.
To retrofit Demand Control Ventilation (DCV), you must install optic smoke sensors and temperature probes inside the existing canopy, and connect them to a new VFD wired to the Exhaust Air Unit (EAU). The system will automatically modulate the fan speed based on real-time cooking loads.
Yes, retrofitting standard AC motors with Electronically Commutated (EC) plug fans in an Air Handling Unit (AHU) is one of the fastest ways to improve HVAC energy efficiency. EC motors can reduce AHU brake horsepower consumption by up to 50% during partial load conditions.
For standard commercial cooking equipment, the exhaust hood must maintain a capture face velocity of 50 to 75 Feet Per Minute (FPM). For heavy-duty solid fuel or charbroiling, the velocity must be engineered closer to 100 FPM to ensure the thermal plume is completely captured.
To neutralize Sulfur Dioxide (SO2) in a wet scrubber, the recirculating water is typically dosed with an alkaline reagent such as Sodium Hydroxide (Caustic Soda, NaOH) or Calcium Carbonate (Limestone), which reacts with the SO2 to form harmless aqueous salts.
A fire damper is a passive fire protection device installed where AHU ductwork passes through fire-rated walls. If duct temperatures exceed a critical limit (usually 72°C or 165°F), a fusible link melts, snapping the damper shut to prevent fire from spreading through the HVAC system.
Explosion vents on a dust collector are sized strictly according to NFPA 68 standards. The calculation requires the Kst value (explosive severity) and Pmax (maximum pressure) of the specific dust, matched against the total internal volume of the baghouse housing.
