Aerotech Fans
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Aerotech Fans
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Technical answers to common questions about industrial blowers.
A fluid coupling is a hydrodynamic transmission device used on massive ID fans to provide a soft start. It utilizes hydraulic fluid shear to smoothly accelerate the heavy impeller, eliminating the extreme mechanical shock and inrush current associated with Direct-On-Line (DOL) starting.
If a 3-phase motor is wired incorrectly and an ID fan runs backwards, a backward-curved or radial impeller will still move air in the correct direction due to centrifugal force, but it will operate at a fraction of its design CFM and efficiency, causing severe system underperformance.
Severe vibration is typically caused by severe impeller imbalance due to localized particulate buildup, abrasive wear on the blades, or bearing failure. Continuous vibration monitoring systems are recommended to detect these imbalances before they cause catastrophic shaft failure.
Yes, VFDs are highly recommended for direct-drive centrifugal blowers. However, you must ensure the motor is Inverter-Duty Rated (typically Class F or H insulation) to withstand the voltage spikes and harmonic heating caused by the VFD's pulse-width modulation.
For extracting highly corrosive acids like hydrochloric or sulfuric acid, Fiberglass Reinforced Plastic (FRP) offers superior chemical resistance and lifecycle longevity compared to 316L Stainless Steel, which can still succumb to chloride pitting under extreme concentrations.
For highly abrasive airstreams containing cement clinker or boiler fly ash, impellers must be fabricated from abrasion-resistant alloys like Hardox 400/500 steel, or heavily coated with tungsten carbide, to prevent rapid blade erosion and fatal fan imbalance.
Our double-stage high-pressure blowers can generate up to 2500 mm w.g. static pressure by utilizing two impellers mounted in series on a common shaft, effectively doubling the compression capability of a single-stage unit.
A V-Belt drive decouples the fan speed from the motor's synchronous RPM, allowing engineers to precisely tune the fan's performance curve by changing pulley ratios. It also thermally and mechanically isolates the motor from hot or vibrating fan casings.
A Double Inlet Double Width (DIDW) blower should be chosen when you require massive volumetric airflow (CFM) in a clean-air environment with restricted installation space, such as an HVAC Air Handling Unit. For high-pressure or material handling, an SISW blower is required.
Standard Induced Draft (ID) fans are designed to handle continuous flue gas temperatures up to 250°C. For extreme high-temperature applications up to 400°C, the blower must be equipped with water-cooled journal bearings and a shaft cooling wheel to protect the drive arrangement.
For heavy-duty ID fans operating in high-temperature environments, bearings should typically be greased every 2,000 to 4,000 operating hours using high-temperature lithium complex grease, though automated continuous lubrication systems are highly recommended to prevent premature failure.
